Unveiling the Kingball New Condition Sheet Metal V Grooving Machine
Model: KCL4200
Technical Parameters
| Grooving thickness-stainless steel plate |
0.3-6 |
mm |
| Grooving length |
500-4200 |
mm |
| Grooving width |
9-1600 |
mm |
| Press cylinder |
16 |
/ |
| Clamp |
15 |
/ |
| Maximum travel of X axis |
4400 |
mm |
| X axis servo motor power |
5 |
kW |
| X axis maximum moving speed |
90 |
m/min |
| Y-axis maximum travel (tool post lift) |
15 |
mm |
| Y-axis servo motor power |
0.4 |
kW |
| Y axis maximum moving speed |
1.5 |
m/min |
| Z axis maximum travel |
1600 |
mm |
| Z-axis servo motor power |
0.6 |
kW |
| Z axis maximum moving speed |
30 |
m/min |
| Table height |
750 |
mm |
| Main motor power (380V-50Hz) |
2.2 |
HP |
| Fuel tank capacity |
35 |
L |
| Machine weight |
13600 |
KG |
| Machine dimensions (L×W ×H) |
5200×2650×2380 |
mm |
Main Features of the Machine
- Featuring an all-steel plate welded structure, the entire machine undergoes tempering to eliminate internal stress, ensuring superb rigidity and stability.
- The operation control panel, conveniently located under the cantilever at the front of the fuselage, offers simple, intuitive operation that is easy to learn and master.
- Equipped with a state-of-the-art Japanese MITSUBISHI numerical control system and a closed-loop servo system, this machine guarantees precise positioning.
- The tool post is driven by imported ball screws and powered by Japan's Mitsubishi servo motor, achieving high speeds and significant torque.
- Electrical components are sourced from France's leading brand, Schnei der.
- Hydraulic parts are meticulously selected from American VICKERS and Japan's YUKEN series.
- A high-precision rear tube position driven by a servo motor, coupled with an imported high-speed screw and linear guide, ensures superior accuracy.
- The use of a servo motor allows for exact positioning and exceptional machining precision.
- The machine's operational system is a precise blend of electro-pneumatic and hydraulic components, offering easy operation, responsive actions, high efficiency, low noise, and eco-friendly performance.
Conditions of Use and Installation Requirements
Power Supply: AC380V, 50HZ
Ambient Temperature: The normal working range is from 4
ºC
to 40
ºC. In colder climates, allow the machine to idle to reach optimal operating temperature.
Model of Hydraulic Oil Used: 46# Hydraulic Oil
This machine is straightforward to install. After unpacking and clearing any foreign objects, position the machine in an area free from vibrations, dust, with adequate lighting, and on a flat surface. Use the machine tool adjustment screws to level the machine without anchor bolts. Ensure sufficient space around the machine, with a minimum interval of: 1 meter on the left, right, and back, and 1.5 meters on the operating side.
Once installed, check the oil level indicator in the oil tank. Ensure the level is not below the red ring line; if it is, refill to the proper high oil level.
Operating System Panel
The control panel, located at the top right corner of the machine, includes various switch buttons, indicators, and a touch display, as illustrated:
Random Equipment
- Furnished with Japanese MITSUBISHI servo controller and servo motor drive.
- Outfitted with Taiwan Hiwin ball screw and linear guide.
- Equipped with spring-loaded independent hydraulic pressure cylinders and clamps for the front pressure and rear tube position.
- Features two movable pressure cylinders, ideal for short material grooving.
- Planer lighting for enhanced visibility.
- Incorporates US VICKERS and Japan YUKEN hydraulic systems.
- Includes 5 stainless steel front supports, each 500mm long.
- Foot switch for hands-free operation.
- Our comprehensive toolkit includes: six internal wrenches (ranging from Ø8 to Ø19), a pair of screwdrivers (flathead and Phillips), a grease gun, two jaw positioning blocks, a knife mounting template, and a set of cutters (dimensions: 6 * 12 * 200 mm).
Core Technical Competencies
- Equipped with fully automatic, single-action, and manual cycle modes, alongside seamless Chinese and English language switching capabilities.
- The grooving speed is highly adjustable within a specific range, offering unparalleled flexibility.
- Rear pipe position boasts repeated positioning accuracy of +/- 0.03mm, ensuring precision with every use.
4.
For further information, please consult the user manual.
Key Specifications
1. Advanced CNC system by Mitsubishi, a leading product from Japan's Mitsubishi Corporation.
2. Premium hydraulic system components sourced from American Vickers and Japan Oil Research Corporation.
3. High-speed ball screw and linear guide rail from the esteemed Taiwan HIWIN company.
4. Powerful servo motors by Mitsubishi Corporation, Japan.
5. Servo motor drivers, another stellar product from Mitsubishi Corporation, Japan.
6. High-quality oil pipes imported directly from Italy.
7. Electrical components, excluding the main motor and transformer, are premium imports from France's renowned Snyder.
8. Crystal-clear GT2310-VTBA high-definition touch display.
J apan Mitsubishi CNC System Features:
1. Control Axes: X, Y1, Y2, and Z - total 4 axes.
Y2
and Z total 4 axes.
2. Vibrant flat color touch display.
3. Advanced driving mode powered by digital servo motors.
4. Support for both absolute and incremental programming.
5. Dual language and measurement unit conversion - Chinese/English and metric/imperial.
6. Minimum setting precision of 0.01mm for intricate details.
7. Effortlessly input plate thickness, length, V-groove depth, and feed rate; the system will automatically calculate and process the data.
8. Store up to 99 programs, accommodating approximately 100,000 steps.
9. Slot settings: Configure 1 to 99 slots, each with customizable depths.
10. Group settings feature allows multiple repeating data configurations on a single page.
Maintenance Guidelines
Ensure regular lubrication for optimal performance of the V-groove planers. Refer to the table below for specific lubrication parts and intervals:
| Lubrication area |
Lubrication cycle |
Lubricant type |
| Guides and sliders for tool feed systems |
once per day |
Motor oil |
| Guide rails and sliders on planer beams |
once per week |
Grease |
| Screw and nut on the rear tube |
once per week |
Grease |
| Screw and nut on planer beam |
once per week |
Grease |
| Screw and nut of tool feed system |
once per week |
Grease |
Our Comprehensive Services
Pre-Sales Support:
1. Detailed inquiry and consulting services
2. Sample testing assistance
3. Factory visits for a firsthand experience
Post-Sales Support:
1. 2-year warranty for peace of mind
2. Comprehensive training on installation and operation
3. Overseas servicing by our expert engineers
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