Introducing the Kingball new-condition Sheet Metal V Grooving Machine.
Model: KCL4200
Technical Parameters
| Grooving thickness-stainless steel plate |
0.3-6 |
mm |
| Grooving length |
500-4200 |
mm |
| Grooving width |
9-1600 |
mm |
| Press cylinder |
16 |
/ |
| Clamp |
15 |
/ |
| Maximum travel of X axis |
4400 |
mm |
| X axis servo motor power |
5 |
kW |
| X axis maximum moving speed |
90 |
m/min |
| Y-axis maximum travel (tool post lift) |
15 |
mm |
| Y-axis servo motor power |
0.4 |
kW |
| Y axis maximum moving speed |
1.5 |
m/min |
| Z axis maximum travel |
1600 |
mm |
| Z-axis servo motor power |
0.6 |
kW |
| Z axis maximum moving speed |
30 |
m/min |
| Table height |
750 |
mm |
| Main motor power (380V-50Hz) |
2.2 |
HP |
| Fuel tank capacity |
35 |
L |
| Machine weight |
13600 |
KG |
| Machine dimensions (L×W ×H) |
5200×2650×2380 |
mm |
Main Features of the Machine
- Featuring an all-steel plate welded structure, the entire machine undergoes tempering to eliminate internal stress, delivering excellent rigidity and stability.
- The control panel is conveniently located under the cantilever at the front of the machine, ensuring simple, intuitive operation.
- Equipped with a Japanese MITSUBISHI numerical control system and a closed-loop servo system for precise positioning.
- The tool post is driven by imported ball screws and a high-torque MITSUBISHI servo motor from Japan, ensuring high speed and performance.
- Electrical components are sourced from France's prestigious Schnei der Electric.
- Hydraulic parts are supplied by American VICKERS and Japanese YUKEN series.
- High-precision rear tube positioning is driven by a servo motor, utilizing imported high-speed screws and linear guides.
- Servo motors ensure exact positioning, guaranteeing high machining accuracy.
- The machine's operating system is a precise electro-pneumatic hydraulic combination, offering ease of operation, responsive actions, high efficiency, low noise, and environmental cleanliness.
Conditions of Use and Installation Requirements
Power Supply: AC380V, 50HZ
Ambient Temperature: Optimal working temperature ranges from 4
ºC
to 40
ºC
. In colder weather, allow the machine to idle briefly to warm up.
Hydraulic Oil Model: 46# Hydraulic Oil
The machine is easy to install. After unpacking and removing any foreign objects, place it in a stable, dust-free environment with adequate lighting. Adjust the machine's level using the adjustment screws-no anchor bolts are necessary. Ensure a minimum clearance around the machine: at least 1 meter on the left, right, and back, and at least 1.5 meters on the operating side.
Post-installation, check the oil level indicator on the oil tank. The oil level should not fall below the red marker; if it does, refill to the appropriate higher level.
Operating System Panel
The machine's top right corner features a control panel equipped with various switch buttons, indicators, and a touch display, as depicted in the figure:
Standard Equipment
- Includes a Japanese MITSUBISHI servo controller and motor drive.
- Fitted with Taiwan's Silver ball screw and linear guide.
- Utilizes spring-loaded independent hydraulic pressure cylinders and clamps for both front pressure and rear pipe positioning.
- Comes with two movable pressure cylinders for convenient short material grooving.
- Enhanced Planer Lighting.
- Incorporates US VICKERS and Japan YUKEN hydraulic systems.
- Features 5 stainless steel front supports, each 500mm in length.
- Includes a foot switch.
- Within the versatile tool box, you will find: six internal wrenches (sizes Ø8, Ø10, Ø12, Ø13, Ø14, Ø16, Ø17, Ø18, Ø19); one each of '-' and '+' screwdrivers; a grease gun; two jaw positioning blocks; a knife mounting template; and a complete set of cutters (dimensions: 6 * 12 * 200).
Core Proficiencies
- Equipped with fully-automatic, single-action, and manual cycle modes, this system also offers seamless Chinese and English language switching capabilities.
- The grooving speed is fully adjustable within a predefined range, ensuring flexibility.
- Rear pipe position repeated positioning accuracy: +/- 0.03mm.
4.
For further details, please refer to the comprehensive manual.
Principal Components
1. CNC System: Mitsubishi - a reliable innovation from Japan's Mitsubishi Corporation.
2. Hydraulic System Kits: Supplied by industry leaders American Vickers and Japan Oil Research Corporation.
3. High-Speed Ball Screw and Linear Guide: Products of repute from Taiwan's HIWIN company.
4. Servo Motor: Premium product crafted by Japan's Mitsubishi Corporation.
5. Servo Motor Driver: Another cutting-edge product from Mitsubishi Corporation, Japan.
6. Oil Pipe: Imported from Italy, ensuring high durability.
7. Electrical Components: Sourced from France Snyder, excluding the main motor and transformer.
8. High-Definition GT2310-VTBA Touch Display.
J apan Mitsubishi CNC System Functionalities:
1. Control Axes: X, Y1,
Y2
and Z, totaling 4 axes.
2. Flat Color Touch Display for intuitive operation.
3. Drive Mode: Powered by a precise digital servo motor.
4. Supports both Absolute and Incremental Programming.
5. Language Conversion: Switch effortlessly between Chinese and English; Metric and Imperial.
6. Minimum Setting Unit: Precision up to 0.01mm.
7. Data Input: Enter plate thickness, length, V-groove depth, and feed volume. The system auto-calculates and processes the data.
8. Program Storage: Accommodates up to 99 programs (around 100,000 steps).
9. Slot Configuration: Set between 1 to 99 slots, each with variable depths.
10. Group Settings: Configure multiple repeating data sets on a single page.
Machine Maintenance
Regular lubrication is essential for optimal performance. Refer to the table below for lubrication points and intervals for this series of sheet metal V-groove planers:
| Lubrication area |
Lubrication cycle |
Lubricant type |
| Guides and sliders for tool feed systems |
once per day |
Motor oil |
| Guide rails and sliders on planer beams |
once per week |
Grease |
| Screw and nut on the rear tube |
once per week |
Grease |
| Screw and nut on planer beam |
once per week |
Grease |
| Screw and nut of tool feed system |
once per week |
Grease |
Our Service
Pre-Sales Services:
1. Inquiry and Consulting Support
2. Sample Testing Support
3. Factory Visits
After-Sales Services:
1. 2 Years Warranty Period
2. Training on Installation and Usage
3. Engineers Available for Overseas Service
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